Industry Overview & Commercial Opportunity
Stainless steel dishwashing scrubbers, GI wire scrubbers, green scouring pads, and foam sponges are universal kitchen cleaning accessories used in every household, restaurant, and hotel across India. Raw scrubbers are manufactured in bulk by high-speed wire knitting machines at very low cost. By heat-sealing these scrubbers onto vibrant multi-color hanging blister cards, packaging entrepreneurs generate outstanding profit margins.
Blister-packed scrubbers on 12-piece hanging display cards enjoy rapid retail impulse sales in neighborhood kirana stores, pan shops, and supermarkets, with retailers earning ₹30 to ₹40 margin per card, ensuring strong merchant distribution push.
Machinery Specifications & Technical Parameters
The table below details standard operational parameters, electric power demands, and production capacities for commercial grade units supplied directly by Bangasree Machinery:
| Parameter / Component | Industrial Technical Specification |
|---|---|
| Machine Model | Pneumatic Rotary Table Blister Heat Sealing Machine |
| Sealing Cycle Time | 3 to 5 seconds per blister card (600 to 1,000 cards / 8-hour shift) |
| Supported Products | Steel Scrubbers, Green Pads, Toothbrushes, Toys, Batteries, Hardware Tools |
| Die Cavity Options | 12-in-1 Hanging Display Card Die, 6-in-1 Card Die, Individual Blister Packs |
| Heating Platen Power | 2.0 kW Flat Surface Heated Plate with Digital Temperature Controller |
| Compressed Air Demand | 0.4 to 0.6 MPa Pneumatic Cylinder (1 HP Air Compressor) |
Raw Material Economics & Unit Cost Breakdown
Accurate raw material estimation and operating cost calculations per unit produced:
| Cost Factor / Material Grade | Unit Cost & Conversion Ratio |
|---|---|
| Cost Breakdown per 12-Piece Scrubber Card | Figures in INR |
| Bulk Stainless Steel Scrubbers (12 pcs x 12g at ₹140/kg) | ₹20.16 |
| Formed Transparent Blister Shells (12 cavities) | ₹6.50 |
| High-Gloss Printed Backing Cardboard Sheet | ₹5.50 |
| Heat-Seal Adhesive Lacquer, Power & Labor | ₹3.50 |
| Total Manufacturing Cost for 12-Scrubber Card | ₹35.66 |
| Wholesale Selling Price (to Kirana Distributors) | ₹68.00 - ₹75.00 |
| Retail Consumer Value (12 pcs x ₹10 MRP) | ₹120.00 (Net Margin: ₹32.34 - ₹39.34 per card) |
Monthly Profit Margin & ROI Payback Analysis
Commercial profitability matrix based on an 8-hour single shift production schedule across 26 working days per month:
| Revenue & Cost Factor | Financial Figures (INR) |
|---|---|
| Daily Output (8-Hour Shift) | 800 Cards (9,600 Scrubbers) |
| Gross Daily Wholesale Revenue | ₹56,000 (at ₹70/card avg) |
| Total Daily Manufacturing Cost | ₹28,528 |
| Net Daily Profit | ₹27,472 |
| Monthly Net Income (25 Working Days) | ₹6,86,800 (Full Production) |
Step-by-Step Factory Setup & Manufacturing Process
- Procure Bulk Scrubbers & Cards: Source high-grade magnetic/non-magnetic SS 410/304 scrubbers in bulk bags and printed blister cards.
- Load Blister Trays: Place transparent PVC blister shells into the rotating machine die mould.
- Insert Scrubbers into Cavities: Place one fluffy wire scrubber into each blister pocket.
- Place Printed Heat-Seal Card: Lay the heat-seal coated cardboard face down on top of the blister shell.
- Pneumatic Heat Pressing: Press foot switch to lower the heated platen (140°C) for 3 seconds to bond the card permanently.
Government MSME Subsidy & Financing Support
Eligible for low-investment MSME startup loans under PM Mudra Shishu/Kishore schemes. Bangasree Machinery provides project reports, quotation invoices, and documentation support to facilitate rapid bank loan approvals under PMEGP and Mudra loan schemes across all 36 States & UTs of India.
Recommended Machine & Pan-India Delivery Links
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Frequently Asked Questions (FAQs)
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