Industry Overview & Commercial Opportunity
Khoya (mawa) is the indispensable base ingredient for traditional Indian sweets including gulab jamun, peda, barfi, kalakand, and gujiya. Traditional manual kadhai boiling is labor-intensive, slow, and prone to scorching. Installing an automated tilting khoya making machine with motorized planetary scrapers from Bangasree Machinery allows dairy owners and sweet manufacturers to boil 50-100 liters of milk into pure khoya in just 35-40 minutes with zero burning.
Demand for pure, hygienic, chemical-free khoya is enormous due to widespread consumer rejection of adulterated synthetic market khoya, allowing genuine local manufacturers to secure premium advance contracts from sweet shops, bakeries, and banquet caterers.
Machinery Specifications & Technical Parameters
The table below details standard operational parameters, electric power demands, and production capacities for commercial grade units supplied directly by Bangasree Machinery:
| Parameter / Component | Industrial Technical Specification |
|---|---|
| Machine Model | Tilting Steam / Gas Jacketed SS 304 Khoya Plant |
| Vessel Capacity | 50 Liters, 100 Liters, and 200 Liters per batch |
| Processing Time | 35 to 45 minutes for 60 liters whole buffalo milk reduction |
| Scraper Mechanism | Food-grade PTFE Teflon planetary scrapers with zero vessel sticking |
| Heating Options | LPG High-Pressure Burner, Diesel Burner, or Steam Boiler Jacket |
| Motor Power | 1.0 HP to 2.0 HP Heavy-Duty Reduction Gearbox Motor |
| Material Construction | Heavy SS 304 Food-Grade Contact Vessel with Stainless Steel Stand |
Raw Material Economics & Unit Cost Breakdown
Accurate raw material estimation and operating cost calculations per unit produced:
| Cost Factor / Material Grade | Unit Cost & Conversion Ratio |
|---|---|
| Cost Breakdown for 100 Liters Buffalo Milk Processing | Financial Figures in INR |
| Raw Buffalo Milk (100 Liters at 6.5% Fat, ₹52/L) | ₹5,200 |
| LPG Fuel Gas Consumption (approx. 4.2 kg) | ₹420.00 |
| Electricity & Labor Overhead | ₹150.00 |
| Total Cost for 22 Kg Pure Khoya Yield | ₹5,770 (Cost per kg: ₹262.20) |
| Wholesale Selling Price (to Halwais & Sweet Shops) | ₹330.00 - ₹380.00 per kg |
| Net Profit per 100 Liters Batch | ₹1,490 - ₹2,590 |
Monthly Profit Margin & ROI Payback Analysis
Commercial profitability matrix based on an 8-hour single shift production schedule across 26 working days per month:
| Revenue & Cost Factor | Financial Figures (INR) |
|---|---|
| Daily Output (3 Batches = 300 Liters Milk) | 66 Kg Pure Khoya |
| Gross Daily Wholesale Revenue | ₹22,440 (at ₹340/kg avg) |
| Total Daily Milk & Processing Expenses | ₹17,310 |
| Net Daily Profit | ₹5,130 |
| Monthly Net Income (26 Working Days) | ₹1,33,380 |
Step-by-Step Factory Setup & Manufacturing Process
- Procure Fresh Whole Milk: Source pure buffalo milk (6.0% to 7.0% fat) from local dairy farms.
- Load Jacketed Vessel: Pour milk into the stainless steel bowl and ignite the high-efficiency burner.
- Engage Motorized Scrapers: Start the planetary PTFE scrapers to continuously sweep milk from vessel walls.
- Evaporation & Thickening: Milk concentrates rapidly as intense heat drives off water vapor uniformly.
- Tilt & Collect Mawa: Once the milk reaches a solid granular dough consistency, tilt the vessel to discharge finished khoya into cooling trays.
Government MSME Subsidy & Financing Support
Eligible for National Dairy Development Board (NDDB) and PMFME 35% dairy equipment subsidies. Bangasree Machinery provides project reports, quotation invoices, and documentation support to facilitate rapid bank loan approvals under PMEGP and Mudra loan schemes across all 36 States & UTs of India.
Recommended Machine & Pan-India Delivery Links
Explore machinery specifications, prices, and statewide dispatch logistics:
Frequently Asked Questions (FAQs)
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